Injection Molding Design Guide

Guide for high quality and cost-effective plastic injection molding.

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Size Major Dia Threads Per Inch Pitch Dia Minor Dia Externala Minor Dia Internalb Minor Dia Area Tensile Stress Area
# inch tpi inch inch inch sq. inch sq. inch
#1* 0.073 64 0.0629 0.0544 0.0561 0.00218 0.00263
#2 0.086 56 0.0744 0.0648 0.0667 0.0031 0.0037
#3* 0.099 48 0.0855 0.0741 0.0764 0.00406 0.00487
#4 0.112 40 0.0958 0.0822 0.0849 0.00496 0.00604
#5 0.125 40 0.1088 0.0952 0.0979 0.00672 0.00796
#6 0.138 32 0.1177 0.1008 0.1042 0.00745 0.00909
#8 0.164 32 0.1437 0.1268 0.1302 0.01196 0.014
#10 0.19 24 0.1629 0.1404 0.1449 0.0145 0.0175
#12* 0.216 24 0.1889 0.1664 0.1709 0.0206 0.0242
¼ 0.25 20 0.2175 0.1905 0.1959 0.0269 0.0318
5/16 0.3125 18 0.2764 0.2464 0.2524 0.0454 0.0524
3/8 0.375 16 0.3344 0.3005 0.3073 0.0678 0.0775
7/16 0.4375 14 0.3911 0.3525 0.3602 0.0933 0.1063
½ 0.5 13 0.45 0.4084 0.4167 0.1257 0.1419
9/16 0.5625 12 0.5084 0.4633 0.4723 0.162 0.182
5/8 0.625 11 0.566 0.5168 0.5266 0.202 0.226
¾ 0.75 10 0.685 0.6309 0.6417 0.302 0.334
7/8 0.875 9 0.8028 0.7427 0.7547 0.419 0.462
1 1 8 0.9188 0.8512 0.8647 0.551 0.606
1-1/8 1.125 7 1.0322 0.9549 0.9704 0.693 0.763
1¼ 1.25 7 1.1572 1.0799 1.0954 0.89 0.969
1-3/8 1.375 6 1.2667 1.1766 1.1946 1.054 1.155
1½ 1.5 6 1.3917 1.3016 1.3196 1.294 1.405
1¾ 1.75 5 1.6201 1.5119 1.5335 1.74 1.9
2 2 4.5 1.8557 1.7353 1.7594 2.3 2.5
2¼ 2.25 4.5 2.1057 1.9853 2.0094 3.02 3.25
2½ 2.5 4 2.3376 2.2023 2.2294 3.72 4
2¾ 2.75 4 2.5876 2.4523 2.4794 4.62 4.93
3 3 4 2.8376 2.7023 2.7294 5.62 5.97
3¼ 3.25 4 3.0876 2.9523 2.9794 6.72 7.1
3½ 3.5 4 3.3376 3.2023 3.2294 7.92 8.33
3¾ 3.75 4 3.5876 3.4523 3.4794 9.21 9.66
4 4 4 3.8376 3.7023 3.7294 10.61 11.08
# inch tpi inch inch inch sq. inch sq. inch
Size Major Dia Threads Per Inch Pitch Dia Minor Dia Externala Minor Dia Internalb Minor Dia Area Tensile Stress Area
* Secondary Size aForm for UNR thread bBasic Minor Diameter
Injection Molding Design Guide

Guide for high quality and cost-effective plastic injection molding.

3D Scanners

A white paper to assist in the evaluation of 3D scanning hardware solutions.

CNC Machining Design Guide

Optimize your designs, reduce machining time, and lower your costs.

STEM Career Outlook

Wages, employment opportunities, and growth projections for STEM jobs.