Injection Molding Design Guide

Guide for high quality and cost-effective plastic injection molding.

Selecting the Right 3D Printer

Discover how to choose the right 3D printer for your needs and the key performance attributes to consider.

Metal 3D Printing Design Guide

Direct Metal Laser Sintering (DMLS) 3D printing for parts with reduced cost and little waste.

STEM Career Outlook

Wages, employment opportunities, and growth projections for STEM jobs.

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Electrochemical machining (ECM) is a method of removing metal by an electrochemical process. It is normally used for materials that are difficult to machine using conventional methods. Currently, ECM can only be used for electrically conductive materials. ECM can cut both external and internal geometries. It works on small or odd-shaped, intricate contours or cavities in hard and exotic metals, such as titanium aluminides, Inconel, Waspaloy, and high nickel, cobalt, and rhenium alloys.

The ECM cutting tool (cathode) is guided along the desired path close to the work but without touching the workpiece (anode). The pressurized electrolyte is injected at a set temperature to the area being cut. The feed rate is the same as the rate of liquefaction of the material. As electrons cross the gap, material on the workpiece is dissolved, as the tool forms the desired shape. The electrolytic fluid carries away the metal hydroxide formed in the process. The ECM process is most widely used to produce complicated shapes such as turbine blades.

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Glossary
Injection Molding Design Guide

Guide for high quality and cost-effective plastic injection molding.

Selecting the Right 3D Printer

Discover how to choose the right 3D printer for your needs and the key performance attributes to consider.

Metal 3D Printing Design Guide

Direct Metal Laser Sintering (DMLS) 3D printing for parts with reduced cost and little waste.

STEM Career Outlook

Wages, employment opportunities, and growth projections for STEM jobs.